We have a vertically integrated
set-up that streamlines production activity.
We are among
the top seven companies in the world to have a wide product range. We offer
an enviable range that cater to diverse industries: from packaging to photography,
candy wraps to cable wraps, reprographics to refrigerators.
Our plants and
facilities structure has been depicted in the following flowchart.
DMT,
Di-Methyl Terephthlate, is manufactured using paraxylene and methanol with
continuous oxidation / distillation process. Methanol is partially recovered
during the polyester chips manufacturing. The plant capacity is 60,000
MTA. DMT will be utilised in the molten state
in the polyester plant. Methanol recovered from polymerisation will be
recycled to DMT plant.
PET
Chips are manufactured
by using DMT and MEG (Mono Ethylene Glycol), with Methanol as a bi-product.
PET chips are manufactured at two different locations, one with a batch
polymerisation of 21,000 MTA and a continuous polymerisation of 30,000
MTA. All speciality grade chips required for manufacturing polyester film
with various additives are manufactured in-house.
BoPET
Film Lines
comprise four independent lines situated at two different locations, manufacturing
films in the range of 10-35 microns and having a total capacity of 42,000
MTA. The two plants are :
Waluj plant,
Aurangabad with Line IV & V.
Line IV is designed
specifically for super clear films with double-sided offset coating.
Installed and commissioned
in 1996, this line manufactures thick film from 36 to 190 micron. State-of-art
equipment installed includes M/s Dornier-Germany, Siemens, Buhler, Measurex-USA,
Max Control System-USA, Slitter Kampf-Germany and others.
Line V, a super
high-speed line, offers one side gravure coating and the other side corona
treating facilities. Installed and commissioned in 1996, Line V is capable
of producing heat sealable films by co-extrusion method. Manufacturing
thin film from 10 to 25 micron, this line uses state-of-art equipment from
M/s Bruckner-Germany and Atlas.
Chikalthana
plant, Aurangabad with Line I & II
Line I was designed and developed to produce electric motor grade film
(motor grade film market share exceeds 20% in Europe, has an established
presence in the USA too). Installed and commissioned in 1975, Line I manufactures
thick film from 50 to 350 micron.
Line II, a specific
product line, offers gravure one side coating and one side corona treatment
facility. Installed and commissioned in 1982, this line manufactures thin
films and specialty films in 10, 12 and 23 microns. It has state-of-art
equipment from M/s Barmag, Measurex, Proctor, Fluid Dynamics, and Kampf.
Nasik
plant, the Metallising Unit of Garware Polyester.
In operation since 1978, this plant manufactures Metallised films, Metallised
yarn with dyeing guarantee, Tracing drafting film, Colour cable wrapping
film, OHP film and others.
Sun
Control Film Plant, Chikalthana, Aurangabad.
The Sun control
film was introduced in 1982 and was patented in the USA. Designed to control
solar energy passing through glass, widely used in buildings and automobiles,
Garware Sun control film is accepted throughout the world as an effective
"energy saver".
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